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Dedicated Subsystem WorkbenchPlatform Gen: 2023–2026

sms%3A6572176457 Suzuki V-Strom 800DE Fuse Box Diagram, Amperages & Relay Diagnostics

Complete fuse box location, blade fuse slot mappings, ISO color codes, blown fuse symptoms and dark current parasitic drain testing for sms%3A6572176457 Suzuki V-Strom 800DE.

Technical PassportOEM VERIFIED
Engine
776cc
Cooling
Not Available
Final Drive
Chain
Engine Oil
3.40 L (3.60 US qt)
Spark Plug
NGK CPR8EA-9
Front Tire
90/90-21 M/C 54H (Tube type)
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Gen 2023–2026

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 2023 through 2026.

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4 Production Years (2023–2026)
Suggested Items3 Verified Workshop Consumables Available for this Job
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Official NHTSA Safety Recalls & Technical Bulletins

0 Open Campaigns (Clean)
U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).
Verify VIN on NHTSA.gov
No Active Federal Safety Recalls Reported
The U.S. DOT National Highway Traffic Safety Administration (NHTSA) records zero open safety recall campaigns for the sms%3A6572176457 Suzuki V-Strom 800DE platform. Always check your individual 17-digit VIN at an authorized dealership or via NHTSA.gov for individual recall completions.
OEM Workshop Archives

Official Factory Service Bulletins & Field Updates

1 Documented Bulletin
Bulletin #SUZ-24V535Safety Recall 3A03: Rear Wheel Tire Tread Cracking & Dunlop Trailmax Mixtour Replacement
Source: Suzuki_VStrom800DE_Recall24V535_3A03_RearTire.pdf
Mandated Torques:Torque: 100 N·m (74.0 lbf·ft) (Rear Wheel Axle Castle Nut - M22 x 1.5)Torque: 22 N·m (16.5 lbf·ft) (Chain Adjuster 12mm Locknuts - 90° Crowfoot)Torque: 60 N·m (44.0 lbf·ft) (Rear Driven Sprocket 6x Flange Locknuts)Torque: 35 N·m (26.0 lbf·ft) (Rear Brake Rotor Torx/Hex Mounting Bolts)Torque: 25 N·m (18.5 lbf·ft) (Rear Caliper Torque Link Pin)
Consumable Specs:Stainless Steel Axle Cotter Pin (04111-4035A)Tire Mounting Bead Lubricant (Soap-Based)Tire Balancing Adhesive Weights
Genuine Part Numbers:65110-25810-RX065110-25L30-RX065200-25810-RX065311-25810-RX004111-4035A
NHTSA Recall 24V-535Campaign 3A03

V-Strom 800DE Rear Tire & Axle Adjustment Assembly

Countermeasure 150/70R17 tube-type rear tire, axle cotter pin locking, and 12mm crowfoot torque adapter geometry.

Federal Safety RemedyAxle 100 N·m / Crowfoot 22 N·m
SWINGARM DROPOUT / AXLE SLOTREAR AXLE CASTLE NUT100 N·m (74.0 lb-ft)New Stainless Cotter PinADJUSTER LOCKNUT (12mm)22 N·m (16.5 lb-ft)Crowfoot Perpendicular (90°)COUNTERMEASURE REAR TIRE150/70R17 M/C 69H TTPart: 65110-25L30-RX0

Click any element above for factory alignment marks, crowfoot wrench angle rules, and cotter pin installation.

Factory Tightening TorquesService Manual

Rear Wheel Axle Nut (M22 × 1.5)100 N·m (74.0 lb-ft)
Castle nut with new stainless cotter pin (04111-4035A)
Chain Adjuster Locknut (12mm) - Direct22 N·m (16.5 lb-ft)
Standard socket directly on adjuster locknut
Chain Adjuster Locknut - 90° Crowfoot22 N·m (16.5 lb-ft)
Crowfoot set strictly at 90° perpendicular to torque wrench centerline
Rear Driven Sprocket Locknuts (6x)60 N·m (44.0 lb-ft)
Diagonal cross-pattern tightening; self-locking flange nuts
Rear Brake Disc Mounting Bolts35 N·m (26.0 lb-ft)
Pre-coated threadlock; replace or apply medium threadlocker
Rear Caliper Carrier Guide Pin25 N·m (18.5 lb-ft)
Inspect slide pins and rubber boots for integrity

Explore Other Subsystems for this sms%3A6572176457 Suzuki V-Strom 800DE

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Subsystem Guide/torques

Fastener Torques

Engine drain plug, axle spindles, caliper mounts, triple clamp pinch bolts & thread lubrication derating guide.

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Subsystem Guide/fluids

Fluids & Capacities

Oil: 3.40 L (3.60 US qt) • Coolant: 1.70 L (1.80 US qt) • Brake: DOT 4 Brake Fluid

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Subsystem Guide/compression

Compression & Leakdown

Ratio: N/A

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Subsystem Guide/valves

Valve Clearances

Intake: N/A mm • Exhaust: N/A mm

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Subsystem Guide/fuel-delivery

Fuel Delivery & TB Sync

Idle: N/A • Rail Pressure: N/A • Vacuum: N/A

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Subsystem Guide/electrical

Charging & Battery

Battery: YTX9-BS (12V 8Ah)

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Subsystem Guide/tires

Tires & Gearing

Front: 90/90-21 M/C 54H (Tube type) • Rear: 150/70R17 M/C 69H (Tube type)

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Subsystem Guide/suspension

Suspension & Sag

Front Travel: N/A • Rear Travel: N/A

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Subsystem Guide/maintenance

Maintenance Schedule

Oil: N/A • Valves: N/A • Plugs: N/A

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