Dedicated Subsystem WorkbenchPlatform Gen: 2016–2026

2023 Aprilia Tuono V4 1100 Factory / RR / 1000 Suspension Hydraulics, Fork Fluids & Sag Tuner

Front fork travel, rear shock travel, spring preload, damping click baselines, and dynamic rider sag calculator for 2023 Aprilia Tuono V4 1100 Factory / RR / 1000.

Technical PassportOEM VERIFIED

Engine

1077cc

Cooling

Liquid-Cooled

Final Drive

525 Chain

Engine Oil

4.00 L (4.23 US qt)

Spark Plug

NGK CR9EKB

Front Tire

120/70 ZR17 (Pirelli Diablo Rosso IV Corsa)

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Gen 2016–2026

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 2016 through 2026.

Select Model Year:(Active: 2023)
11 Production Years (2016–2026)

2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026

Suggested Items4 Verified Workshop Consumables Available for this Job

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Official NHTSA Safety Recalls & Technical Bulletins

0 Open Campaigns (Clean)

U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).

Verify VIN on NHTSA.gov

No Active Federal Safety Recalls Reported

The U.S. DOT National Highway Traffic Safety Administration (NHTSA) records zero open safety recall campaigns for the 2023 Aprilia Tuono V4 1100 Factory / RR / 1000 platform. Always check your individual 17-digit VIN at an authorized dealership or via NHTSA.gov for individual recall completions.

OEM Workshop Archives

Official Factory Service Bulletins & Field Updates

3 Documented Bulletins

Bulletin #A_160299_RC_ENSafety Recall 16V-691 / A_160299_RC_EN: Tuono V4 1000/1100 & Caponord Front Master Cylinder Pushrod & Boot Kit

Source: RCRIT-16V691-7380.pdf

Mandated Torques:Front Master Cylinder Bleeder Plug: 5–7 N·m (44–62 in-lb)Brake Lever Pivot Bolt & Locknut: 5–7 N·m (44–62 in-lb)Caliper Bleeder Screws (Front Brembo): 7–10 N·m (62–89 in-lb)Handlebar Master Cylinder Half-Clamp Bolts: 8–10 N·m (71–89 in-lb)

Consumable Specs:Brembo DOT 4 Brake FluidDow Corning Molykote 111 Silicone Lubricant

Genuine Part Numbers:2B003807 (Master Cylinder Redesigned Pushrod, Boot & Spring Seat Kit)890825 (Bleeder Sealing O-Ring)

Safety Recall 16V-691 / A_160299_RC_ENTuono V4 1100 & Caponord Platform

Aprilia Front Brake Master Cylinder Pushrod & Dust Boot Assembly

Countermeasure protocol: Pushrod & boot kit (2B003807), pivot pin nut 5–7 N·m, master bleed plug 5–7 N·m, and piston retraction bleeding.

Fastener Torque & Workshop Remedy Protocol

Click any labeled component in the schematic above to inspect pushrod assembly kit, pivot pin nut torque, and bleeding instructions.

Bulletin #PA2ZZQ2001Safety Recall 20V-245 / PA2ZZQ2001: RSV4 & Tuono V4 Brembo Stylema / M50 Front Brake Pad Compound Replacement

Source: RCLRPT-20V245-6783.PDF

Mandated Torques:Brembo Radial Front Caliper Mounting Bolts (4x M10×1.25): 50 N·m (37 lb-ft) (dry threads)Brembo Brake Pad Retaining Slide Pin (M10 Hex): 20 N·m (14.8 lb-ft)Front Wheel Axle Spindle Bolt (M25): 65 N·m (48 lb-ft)Front Axle Fork Bottom Pinch Bolts (4x M8): 12 N·m (106 in-lb)

Consumable Specs:Castrol React Performance DOT 4 Brake FluidBrembo Caliper High-Temp Synthetic Pin Lube

Genuine Part Numbers:2B006883 (Upgraded Sintered Front Brake Pad Set - Left)2B006884 (Upgraded Sintered Front Brake Pad Set - Right)2B003310 (Pad Retaining Bridge Clip)

Safety Recall 20V-245 / PA2ZZQ2001RSV4 & Tuono V4 Superbike Platform

Aprilia RSV4 & Tuono V4 Brembo Radial Caliper & Sintered Brake Pad Assembly

Service specification: Radial mounting bolts 50 N·m dry, slide pin 20 N·m, 330mm disc min thickness 4.5mm, and upgraded sintered pads.

Component Specification & Recall Protocol

Click any labeled component in the schematic above to inspect radial bolt torque, pad retaining pin, and 330mm rotor service limits.

Bulletin #PA2ZZQ1706Safety Recall 17V-811 / PA2ZZQ1706: RSV4 & Tuono V4 Brembo Radial Front Master Cylinder Aluminum Piston Upgrade

Source: RCLRPT-17V811-5849.PDF

Mandated Torques:Hand Brake Lever Pivot Bolt & Locknut: 5–7 N·m (44–62 in-lb)Master Cylinder Integrated Bleeder Screw: 5–7 N·m (44–62 in-lb)Master Cylinder Handlebar Clamp Screws (2x M6): 8–10 N·m (71–89 in-lb) (tighten top bolt first zero gap)Hydraulic Brake Line Banjo Bolt (M10×1.0): 22–25 N·m (16–18 lb-ft)

Consumable Specs:Castrol DOT 4 Synthetic Brake Fluid2x Pure Copper Banjo Crush WashersSilicone Master Cylinder Assembly Fluid

Genuine Part Numbers:1058444 (Brembo PR16 Hard-Anodized Aluminum Piston & Seal Kit)2B004944 (Aprilia Master Cylinder Overhaul Kit)890825 (Copper Crush Washers M10)

Safety Recall 17V-811 / FMVSS 122RSV4 1000 & Tuono V4 1100