Dedicated Subsystem WorkbenchPlatform Gen: 2016–2026

2023 Aprilia Tuono V4 1100 Factory / RR / 1000 Fuse Box Diagram, Amperages & Relay Diagnostics

Complete fuse box location, blade fuse slot mappings, ISO color codes, blown fuse symptoms and dark current parasitic drain testing for 2023 Aprilia Tuono V4 1100 Factory / RR / 1000.

Gen 2016–2026

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 2016 through 2026.

Select Model Year:(Active: 2023)

2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026

Engine

1077cc

Drive

525

Cooling

Liquid-Cooled

Official NHTSA Safety Recalls & Technical Bulletins

3 Active Campaigns

U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).

Verify VIN on NHTSA.gov

The U.S. National Highway Traffic Safety Administration reports 3 safety recall campaigns associated with this platform. Independent repair shops and riders should confirm that authorized dealership warranty remedies have been applied.

NHTSA #16V691000SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

Received: 09/26/2016▼

Defect Description

Piaggio Safety Recall A_160299_RC_EN: Front master cylinder pushrod and rubber boot can allow air ingress into the hydraulic circuit during lever rebound.

Safety Hazard / Consequence

Air ingestion into the master cylinder leads to spongy lever travel and reduced braking efficiency.

Factory Remedy & Repair Action

Dealers will install redesigned pushrod, spring-loaded seat, and sealed rubber boot kit (2B003807) free of charge. Bleeder screw 5-7 N·m.

Manufacturer Notes: Piaggio Bulletin A_160299_RC_EN. NHTSA Recall 16V-691.

NHTSA #20V245000SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS

Received: 04/28/2020▼

NHTSA #17V811000SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

Received: 12/15/2017▼

OEM Workshop Archives

Official Factory Service Bulletins & Field Updates

3 Documented Bulletins

Bulletin #A_160299_RC_ENSafety Recall 16V-691 / A_160299_RC_EN: Tuono V4 1000/1100 & Caponord Front Master Cylinder Pushrod & Boot Kit

Source: RCRIT-16V691-7380.pdf

Mandated Torques:Front Master Cylinder Bleeder Plug: 5–7 N·m (44–62 in-lb)Brake Lever Pivot Bolt & Locknut: 5–7 N·m (44–62 in-lb)Caliper Bleeder Screws (Front Brembo): 7–10 N·m (62–89 in-lb)Handlebar Master Cylinder Half-Clamp Bolts: 8–10 N·m (71–89 in-lb)

Consumable Specs:Brembo DOT 4 Brake FluidDow Corning Molykote 111 Silicone Lubricant

Genuine Part Numbers:2B003807 (Master Cylinder Redesigned Pushrod, Boot & Spring Seat Kit)890825 (Bleeder Sealing O-Ring)

Safety Recall 16V-691 / A_160299_RC_ENTuono V4 1100 & Caponord Platform

Aprilia Front Brake Master Cylinder Pushrod & Dust Boot Assembly

Countermeasure protocol: Pushrod & boot kit (2B003807), pivot pin nut 5–7 N·m, master bleed plug 5–7 N·m, and piston retraction bleeding.

Fastener Torque & Workshop Remedy Protocol

Click any labeled component in the schematic above to inspect pushrod assembly kit, pivot pin nut torque, and bleeding instructions.

Bulletin #PA2ZZQ2001Safety Recall 20V-245 / PA2ZZQ2001: RSV4 & Tuono V4 Brembo Stylema / M50 Front Brake Pad Compound Replacement

Source: RCLRPT-20V245-6783.PDF

Mandated Torques:Brembo Radial Front Caliper Mounting Bolts (4x M10×1.25): 50 N·m (37 lb-ft) (dry threads)Brembo Brake Pad Retaining Slide Pin (M10 Hex): 20 N·m (14.8 lb-ft)Front Wheel Axle Spindle Bolt (M25): 65 N·m (48 lb-ft)Front Axle Fork Bottom Pinch Bolts (4x M8): 12 N·m (106 in-lb)

Consumable Specs:Castrol React Performance DOT 4 Brake FluidBrembo Caliper High-Temp Synthetic Pin Lube

Genuine Part Numbers:2B006883 (Upgraded Sintered Front Brake Pad Set - Left)2B006884 (Upgraded Sintered Front Brake Pad Set - Right)2B003310 (Pad Retaining Bridge Clip)

Safety Recall 20V-245 / PA2ZZQ2001RSV4 & Tuono V4 Superbike Platform

Aprilia RSV4 & Tuono V4 Brembo Radial Caliper & Sintered Brake Pad Assembly

Service specification: Radial mounting bolts 50 N·m dry, slide pin 20 N·m, 330mm disc min thickness 4.5mm, and upgraded sintered pads.

Component Specification & Recall Protocol

Click any labeled component in the schematic above to inspect radial bolt torque, pad retaining pin, and 330mm rotor service limits.

Bulletin #PA2ZZQ1706Safety Recall 17V-811 / PA2ZZQ1706: RSV4 & Tuono V4 Brembo Radial Front Master Cylinder Aluminum Piston Upgrade

Source: RCLRPT-17V811-5849.PDF

Mandated Torques:Hand Brake Lever Pivot Bolt & Locknut: 5–7 N·m (44–62 in-lb)Master Cylinder Integrated Bleeder Screw: 5–7 N·m (44–62 in-lb)Master Cylinder Handlebar Clamp Screws (2x M6): 8–10 N·m (71–89 in-lb) (tighten top bolt first zero gap)Hydraulic Brake Line Banjo Bolt (M10×1.0): 22–25 N·m (16–18 lb-ft)

Consumable Specs:Castrol DOT 4 Synthetic Brake Fluid2x Pure Copper Banjo Crush WashersSilicone Master Cylinder Assembly Fluid

Genuine Part Numbers:1058444 (Brembo PR16 Hard-Anodized Aluminum Piston & Seal Kit)2B004944 (Aprilia Master Cylinder Overhaul Kit)890825 (Copper Crush Washers M10)

Safety Recall 17V-811 / FMVSS 122RSV4 1000 & Tuono V4 1100