Precision-engineered 4130 chromoly architecture defines the structural integrity of these universal custom handlebars. Constructed from 1-inch outer diameter tubing with a robust .120-inch (3 mm) wall thickness, this seamless alloy provides the optimal balance of torsional rigidity and weight reduction required for high-performance street applications. The manufacturing process utilizes internal mandrels on a CNC bender to eliminate flat spots during the forming of Moto, High, Tracker, and Mid bend profiles, ensuring consistent geometry across the available 30-inch, 30-1/2-inch, and 31-inch widths. This attention to dimensional accuracy is further reinforced by precision-mitered joints that are TIG-welded, creating a monolithic control surface that resists fatigue and maintains alignment under heavy braking and cornering loads.
Ergonomic versatility is achieved through a comprehensive range of rise, sweep, and center width configurations tailored for street riding dynamics. With rise options spanning from 2-1/4 inches to 4-1/2 inches and pullback sweeps between 2-1/2 and 2-3/4 inches, riders can fine-tune their hand position to optimize leverage and reduce wrist fatigue during long-distance touring or aggressive urban commuting. The 1-inch clamping and controls diameter ensures compatibility with standard aftermarket components, while the smooth, unknurled finish provides a clean aesthetic and unobstructed grip interface. Available in both Chrome and Gloss Black finishes, these bars integrate seamlessly into custom builds, offering a refined visual profile that complements the mechanical precision of the underlying structure.
Mechanical reliability is anchored by strict adherence to cable throttle applications and high-tolerance fabrication standards. Designed specifically for aftermarket and custom installations, these handlebars are not notched for twist-by-wire (TBW) systems, ensuring that the structural integrity of the tubing remains uncompromised by unnecessary cutouts. The standard manufacturer warranty underscores the confidence in the TIG-welded joints and the durability of the chromoly material, which is engineered to withstand the vibrational stresses inherent to high-RPM street motorcycles. By eliminating the need for post-fabrication modifications, BILTWELL delivers a ready-to-install control solution that meets the exacting performance expectations of serious riders who demand both safety and style.
Manufacturer Spotlight:Biltwell Inc.(Est. 2006, Temecula, California, USA)
Ride motorcycles, have fun — Modern classic helmets and custom components engineered in Southern California.