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Dedicated Subsystem WorkbenchPlatform Gen: 2021–2024

2022 Yamaha Tracer 9 GT Suspension Hydraulics, Fork Fluids & Sag Tuner

Front fork travel, rear shock travel, spring preload, damping click baselines, and dynamic rider sag calculator for 2022 Yamaha Tracer 9 GT.

Technical PassportOEM VERIFIED
Engine
890cc
Cooling
Liquid-Cooled
Final Drive
525 Chain
Engine Oil
3.40 L (3.60 US qt)
Spark Plug
NGK CPR9EA-9
Front Tire
120/70ZR17
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Gen 2021–2024

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 2021 through 2024.

SPECS-TO-CART BUNDLESFactory Direct-Fit Maintenance Bundles Available
1-Click verified Motul engine oil service kits, race filters, spark plugs, and brake fluid pre-measured for this 2022 Yamaha Tracer 9 GT.
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Select Model Year:(Active: 2022)
4 Production Years (2021–2024)
Suggested Items4 Verified Workshop Consumables Available for this Job
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Suspension Hydraulics, Fork Fluids & Interactive Sag Tuner

Showa • KYB • WP Standards
OEM hydraulic capacities, air-gap measurement standards, clicker baselines, and mathematical rider sag tuning.
Shop Fork Seals & Wipers
Fork Architecture
Inverted USD Semi-Active KADS (41mm KYB Electronically Controlled)
Oil Volume Per Leg
500 ml (16.9 US fl oz) per leg
OEM Fluid Specification
Yamaha Suspension Oil 01 (KYB 01M / SAE 5W)
Air-Gap Spec (Oil Level)
140 mm (5.51 in) compressed, spring removed
Fork Seal Dimensions
41 x 53 x 8/10.5 mm
Total Suspension Travel
Front: 130 mm • Rear: 137 mm
Target Rider Sag: 34 - 40 mm (26 - 31% of 130 mm travel)
Front Preload Baseline
Manual screw adjuster (Position 3 of 5)
Rebound Damping Baseline
KADS Semi-active solenoid stepper
Compression Damping Baseline
KADS Semi-active solenoid stepper
Target Free Sag (Unladen)
20 - 25 mm
Enter 3-Point Sag Measurements (mm)
Suspension Sag Diagnosis & Geometry Status
Enter your extended, static, and rider measurements on the left (or select a preset) to compute exact sag percentages and spring preload recommendations.
Factory Fluid StandardDirect Spec
Maxima Racing Fork Fluid 5W (1 Liter)
Formulated with anti-foam agents and shear-stable viscosity index improvers to prevent damping fade under aggressive riding heat.
Fork & Dust Seal KitExact Stanchion Fit
All Balls Racing 41mm Fork & Dust Seal Kit
Features directional triple-lip rubber seal profile and external garter springs engineered to withstand heavy stanchion flex without weeping.
Air-Gap Tuning PhysicsBottoming Control
140 mm (5.51 in) compressed, spring removed
Trapped air column acts as a progressive spring in final 30% of stroke. Adding +5mm oil increases bottoming resistance without stiffening small bump compliance.
Recommended Maintenance Parts: Maxima Racing Fork Fluid 5W (1 Liter) • All Balls Racing 41mm Fork & Dust Seal Kit

Official NHTSA Safety Recalls & Technical Bulletins

1 Active Campaign
U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).
Verify VIN on NHTSA.gov
The U.S. National Highway Traffic Safety Administration reports 1 safety recall campaign associated with this platform. Independent repair shops and riders should confirm that authorized dealership warranty remedies have been applied.
NHTSA #25V248000VEHICLE SPEED CONTROL:THROTTLE:THROTTLE POSITION SENSOR (TPS)
Received: 16/04/2025▼
Defect Description

Pure Sports Distributing Inc. (Yamaha of Hawaii) is recalling certain 2022 MT-09 Tracer GT, 2021-2025 MT-09 SP, 2021-2025 MT-09, 2022-2023 and 2025 MT-10 SP, 2022-2024 MT-10 and 2022-2024 XSR900 motorcycles. The brushes inside the Throttle Position Sensor (TPS) may slide excessively due to improper ECU programming, possibly causing unstable idling or an engine stall.

Safety Hazard / Consequence

Unstable idling or an engine stall can lead to loss of control of the motorcycle, increasing the risk of an injury or crash.

Factory Remedy & Repair Action

Dealers will reprogram the engine control unit (ECU) software and replace the TPS, free of charge. Owner notification letters were mailed on May 6, 2025. Owners may contact Yamaha of Hawaii customer service at 1-808-498-8248.

Manufacturer Notes: Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1- 888-275-9171), or go to www.nhtsa.gov.
OEM Workshop Archives

Official Factory Service Bulletins & Field Updates

2 Documented Bulletins
Bulletin #YAM-22V110Bulletin M2022-005R / Campaign 990156: Tracer 9 GT Heated Throttle Grip Tube Guide & Bar End
Source: Yamaha_Tracer9GT_Recall990156_M2022_005R_ThrottleGrip.pdf
Mandated Torques:Torque: 17 N·m (1.7 m-kg, 12.5 lb-ft) (Grip End Mounting Bolt)Torque: 7 N·m (0.7 m-kg, 5.2 lb-ft) (Brush Guard Upper Bracket Bolts)Torque: 4 N·m (0.4 m-kg, 3.0 lb-ft) (Brake Master Cylinder Mounting Nut)Torque: 1.8 N·m (0.18 m-kg, 1.3 lb-ft) (Right Handlebar Switch Housing Screws)
Consumable Specs:Yamalube Grip GlueThreadlocker Medium Strength
Genuine Part Numbers:90891-20418-0090891-20417-00BAP-26246-00BAP-8270V-00LIT-11760-00-21
Handlebar & Throttle AssemblyExploded View: Heated Throttle Grip Tube & Bar End Weight (Recall 990156 / NHTSA 22V-110)
17 N·m Grip End • 7 N·m Guard • 1.8 N·m Switchgear • Kit # 90891-20418-00
HEATED THROTTLE TUBEFracture Locus on Lateral PullREVISED GRIP END WEIGHT17 N·mSUB-LEAD WIRE HARNESSBRUSH GUARD BRACKETBracket: 7 N·m • MC Nut: 4 N·mRIGHT SWITCH HOUSING4 Screws • 1.8 N·m (1.3 lb-ft)
Click any component or torque callout to inspect Recall 990156 specifications.
Inspection TargetRecall 990156 / M2022-005R

Revised Handlebar End Weight & Retaining Bolt

Grip End Kit # 90891-20418-00 (Part # BAP-26246-00)
Factory Mechanical Specification:17 N·m (1.7 m·kg, 12.5 lb-ft)
COUNTERMEASURE DESIGN: Revised geometry and internal collar isolate lateral pulling loads from the plastic throttle tube. Torqued to 17 N·m with thread locking compound to prevent vibration loosening.
Interactive Assembly Nodes:
Bulletin #YAM-22V130Bulletin M2022-006R / Campaign 990158: MT-09 / Tracer 9 GT ECU Throttle Calibration & Stall Reprogramming
Source: Yamaha_MT09_Tracer9GT_Recall990158_M2022_006R_ECU.pdf
Mandated Torques:Diagnostic Communication: YDS (Yamaha Diagnostic System) high-speed CAN reflash procedureBattery Voltage Gate: Maintain constant 12.6V+ using battery tender during ECU flash
Consumable Specs:Yamaha YDS Diagnostic Interface SoftwareFactory Calibration Rom File
Genuine Part Numbers:B7N-8591A-11B7N-8591A-61BAM-8591A-11BAP-8591A-11BAP-8591A-61

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