Dedicated Subsystem WorkbenchPlatform Gen: 2016–2024

2020 Triumph Bonneville T120 Tire Sizes, Cold Pressures & Gearing Ratios

OEM tire sizes, front cold PSI (), rear cold PSI (), sprocket teeth count, final drive ratio, and chain pitch for 2020 Triumph Bonneville T120.

Gen 2016–2024

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 2016 through 2024.

Select Model Year:(Active: 2020)

2016 2017 2018 2019 2020 2021 2022 2023 2024

Engine

1200cc

Drive

525

Cooling

Liquid-Cooled

Tire Engineering & Multi-Scenario Pressure Matrix

ETRTO Validated

Inflation targets calibrated across operating modes, verified rim width ranges, and certified alternate sizes.

Shop Direct-Fit Tires

Multi-Scenario Inflation Pressures

Solo Street / CommutingCold Baseline

Front: 32 PSI

Rear: 36 PSI

Two-Up Passenger & LuggageMax Load

Front: 34 PSI

Rear: 42 PSI

Trackday / Closed CourseTrack Calibrated

Front: 32 Cold / 34 Hot

Rear: 28 Cold / 30 Hot

Rim Geometry & ETRTO Envelopes

Front Wheel

OEM Rim Width:3.50"

Permissible Envelope:3.50" - 3.75"

Rear Wheel

OEM Rim Width:5.50"

Permissible Envelope:5.50" - 6.00"

Operating outside ETRTO envelope width alters crown radius, accelerates shoulder wear, and impacts lean stability.

Factory Dimensions & Verified Alternates

Factory Standard Sizes

Front:100/90-18

Rear:150/70R17

Verified Alternate Fitments

Factory Standard

Alternate profiles verified for swingarm, chain guard, and fender clearances.

Final Drive Gearing & Speed/RPM Calculator

Chain Drive

Factory reduction ratios, interactive sprocket gearing simulator, 6th gear cruising RPM matrix, and swingarm chain adjustment tolerances.

Shop Chains & Sprockets

Factory Pitch / Size

525 Pitch

OEM Sprockets

17T Front / 37T Rear

Factory Final Ratio

2.176 : 1

Factory Link Count

100 Links (Rivet)

Tensile Rating

8,800 lbs

Quick Gearing Presets

Front Countershaft SprocketStock: 17T

17 Teeth

Factory teeth count

Rear Driven SprocketStock: 37T

37 Teeth

Factory teeth count

Drive Ratio & Torque Impact

Calculated Final RatioStock: 2.176

2.176 : 1+0.02%

Drivetrain Torque Delta

+0.0% Rear Wheel Torque Increase

Quicker throttle roll-on response and aggressive low-to-mid range launch. Reduces top speed in each gear proportionally.

Countershaft Speedo Variance:-0.0%

At 70.0 mph indicated speed, true vehicle ground speed is 70.0 mph. Speedo calibrator module recommended.

Cruising Engine RPM in 6th Gear

60 MPH

Stock: 2,189 RPM

2,190 RPM

+1 RPM

70 MPH

Stock: 2,554 RPM

2,555 RPM

+1 RPM

80 MPH

Stock: 2,919 RPM

2,920 RPM

+1 RPM

Calculated using factory 6th gear ratio (0.806), primary reduction (1.564), and 150/70R17 rolling circumference.

Chain Sizing & Swingarm Slack

Recommended Drive Chain Length:100 Links

Fits within factory swingarm axle slot adjustment range (20 - 30 mm (0.8 - 1.2 in) on side stand). Retain stock 100 links.

Factory Swingarm Slack Tolerance

20 - 30 mm (0.8 - 1.2 in) on side stand

Measure slack at midpoint between countershaft and rear axle on the bottom strand with the motorcycle on its side stand unladen.

Master Link Requirement:Rivet link (ZJ) mandatory for > 400cc

Recommended Hardware: D.I.D 525 VX3 Pro-Street X-Ring Chain (100 Links) • Sunstar Steel Countershaft (17T) & Rear Sprocket (37T)

Shop Chain Breaker & Rivet Tools Find Direct-Fit Gearing Sets

Factory Chassis Geometry

Chassis Alignment, Drive Tension & Rear Axle Calibration

Precision workshop alignment tools, dynamic drive tension tolerances, and axle spindle calibration for the 2020 Triumph Bonneville T120.

Factory Swingarm Slack Tolerance

20 - 30 mm (0.8 - 1.2 in) on side stand

Test Condition: Measure midway on lower chain run with bike on side stand (unweighted).

Measured Chain Slack

25 mm

10mm (Too Tight)Factory Window: 20 - 30 mm65mm (Critical Slack)

PASS: IN FACTORY SPEC(25 mm / 0.98 in)

FACTORY TOLERANCE CERTIFIED: Chain tension is in optimal balance. Allows complete swingarm articulation through the entire suspension stroke without countershaft binding or excessive snatch on deceleration.

Precision Alignment

Rear Axle Caliper Alignment

Why mechanics never trust swingarm stamped notches: Factory stamping tolerances can be off by up to 3mm, causing the rear tire to "dog-track" and chew through tire shoulders.

LEFT PIVOT TO AXLE:

215.0 mm

RIGHT PIVOT TO AXLE:

215.0 mm

PERFECT WHEEL ALIGNMENT (PASS)Δ 0.0 mm

Rear axle is square to the swingarm pivot within 0.5mm. Sprocket and chain tracking run in direct true plane.

Wear Limit Diagnostic

21-Pin (20-Pitch) Chain Stretch Test

Pull chain tight and measure distance across 21 consecutive pins with a vernier caliper. Standard new length = 317.5 mm; factory discard limit = 323.0 mm (1.5% stretch).

MEASURED 21-PIN DISTANCE:

317.5 mm

Stretch: +0.0 mm (0.0%)

Remaining Chain Pin/Bushing Life:100% (GOOD)

Three Professional Workshop Alignment Techniques

Method 1 — Swingarm Pivot to Axle Center (The Gold Standard):

Insert a precision rod or vernier caliper measuring from the center dimple of the swingarm pivot bolt to the center dimple of the rear axle on both left and right sides. Both sides must match within 0.5 mm. This mechanically guarantees that the rear axle is perfectly perpendicular to the motorcycle chassis centerline regardless of factory swingarm stamping defects.

Six-Step Workshop Chain Adjustment Protocol

Rear Axle Nut: 150 N·mAdjuster Locknut: 16 - 22 N·m

1Loosen Axle Spindle Nut

Loosen the rear axle nut 1 to 2 full turns (150 N·m). Keep it snug enough so the wheel does not cock sideways freely.

2Back Off Adjuster Locknuts

Back off the jam locknuts on both the left and right adjuster bolts by 2 to 3 turns using a 12mm or 14mm box wrench.

3Turn Adjusters in Small Increments

Turn both adjuster bolts equally. One full 360° turn of an M8 bolt moves the axle by 1.25 mm. Adjust 1/4-turn at a time.

4Kick Tire Firmly Forward

Kick the rear tire firmly toward the front of the motorcycle to ensure the axle blocks are solidly seated against the bolt heads.

5Torque Rear Axle Nut to Spec

Torque the axle spindle nut to exactly 150 N·m. Always use a calibrated 1/2" torque wrench.

6Crucial Re-Check of Slack

Torquing down the rear axle nut frequently tightens chain slack by 2 to 4 mm! Always re-check slack after full torque is applied.

Official NHTSA Safety Recalls & Technical Bulletins

2 Active Campaigns

U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).

Verify VIN on NHTSA.gov

The U.S. National Highway Traffic Safety Administration reports 2 safety recall campaigns associated with this platform. Independent repair shops and riders should confirm that authorized dealership warranty remedies have been applied.

NHTSA #24V785000ELECTRICAL SYSTEM:WIRING:CONNECTORS/PLUGS/RECEPTACLES

Received: 21/10/2024▼

Defect Description

Triumph Motorcycles America, Ltd. (Triumph) is recalling certain 2022-2024 Bonneville T100, T120, T120 Black, 2022 Triumph Street Scrambler, Street Scrambler Sandstorm, Street Twin, Street Twin Goldline, 2023-2024 Scrambler 900, and Speed Twin 900 motorcycles. The wiring between the alternator and main harness connector may short circuit and overheat.

Safety Hazard / Consequence

Overheated wiring increases the risk of a fire or crash.

Factory Remedy & Repair Action

Dealers will install a new wire alignment clip, free of charge. Owner notification letters were mailed November 18, 2024. Owners may contact Triumph customer service at 1-678-854-2010. Triumph's number for this recall is SRAN 627.

Manufacturer Notes: Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153) or go to nhtsa.gov.

NHTSA #26V078000ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR

Received: 11/02/2026▼