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Dedicated Subsystem WorkbenchPlatform Gen: 2023–2026

2024 Suzuki V-Strom 800DE Fastener Torque Specs & Tightening Matrix

Factory torque specs for 2024 Suzuki V-Strom 800DE: oil drain plug, axle nuts, caliper mount bolts, spark plugs, triple clamp pinch bolts with thread lubrication derating guide.

Technical PassportOEM VERIFIED
Engine
776cc
Cooling
Not Available
Final Drive
Chain
Engine Oil
3.40 L (3.60 US qt)
Spark Plug
NGK CPR8EA-9
Front Tire
90/90-21 M/C 54H (Tube type)
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Gen 2023–2026

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 2023 through 2026.

Select Model Year:(Active: 2024)
4 Production Years (2023–2026)
Suggested Items6 Verified Workshop Consumables Available for this Job
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Suggested Items & Workshop Consumables for this Fastener & Chassis Torque Job

Task-critical chemicals, precision tools, and replacement consumables dynamically matched to the 2024 Suzuki V-Strom 800DE factory engineering specifications.

6 Verified Products Found
PERMATEX Gel Threadlocker - Blue
CRITICAL THREADLOCKER
PERMATEXIn Stock
PERMATEX Gel Threadlocker - Blue

Prevents critical engine, brake caliper, and sprocket fasteners from backing out under severe harmonic vibration.

$14.99USD
MOTOREX COPPER ANTI-SEIZE SPRAY
ANTI-SEIZE LUBRICANT
MOTOREXIn Stock
MOTOREX COPPER ANTI-SEIZE SPRAY

Prevents galling, galvanic corrosion, and thread seizure on spark plug threads, exhaust studs, and axle pinch bolts.

$18.50USD
JIMS USA Specialty Precision Sockets, Alignment Pins & Adapters
PRECISION DRIVE TOOL
JIMSIn Stock
JIMS USA Specialty Precision Sockets, Alignment Pins & Adapters

Precision chrome vanadium metric drive tool to torque fasteners to factory spec without rounding fastener heads.

$27.90USD
EBC Standard Brake Pads
CALIPER REBUILD ESSENTIAL
EBC BRAKESIn Stock
EBC Standard Brake Pads

Direct replacement high-friction pads required when servicing and re-torquing front or rear brake caliper assemblies.

$24.72USD
DRAG SPECIALTIES BRAKE PARTS CLEANER DRAG
ROTOR & THREAD CLEANER
DRAG SPECIALTIESIn Stock
DRAG SPECIALTIES BRAKE PARTS CLEANER DRAG

Zero-residue fast-evaporating solvent to strip old thread compound, grease, and brake dust from fastener threads.

$8.95USD
MOTUL CHAIN LUBE ROAD 400ML
FINAL DRIVE LUBRICANT
MOTULIn Stock
MOTUL CHAIN LUBE ROAD 400ML

High-tack synthetic lubricant required when torquing rear axle nuts and setting final drive chain tension.

$15.00USD

Critical Fastener Torque Tolerances

FSM Certified Specs
Factory workshop tightening torque ratings for axles, calipers, engine plugs, and triple clamps.
Lube:
Fastener / ComponentTorque (N·m)Service Note & Thread GuidanceSystem
No fasteners matching '' found in this category.
Technical Standard:Always calibrate torque wrenches prior to critical chassis fastening. Values reflect clean, dry threads unless threadlocker or anti-seize is specifically noted.

Official NHTSA Safety Recalls & Technical Bulletins

0 Open Campaigns (Clean)
U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).
Verify VIN on NHTSA.gov
No Active Federal Safety Recalls Reported
The U.S. DOT National Highway Traffic Safety Administration (NHTSA) records zero open safety recall campaigns for the 2024 Suzuki V-Strom 800DE platform. Always check your individual 17-digit VIN at an authorized dealership or via NHTSA.gov for individual recall completions.
OEM Workshop Archives

Official Factory Service Bulletins & Field Updates

1 Documented Bulletin
Bulletin #SUZ-24V535Safety Recall 3A03: Rear Wheel Tire Tread Cracking & Dunlop Trailmax Mixtour Replacement
Source: Suzuki_VStrom800DE_Recall24V535_3A03_RearTire.pdf
Mandated Torques:Torque: 100 N·m (74.0 lbf·ft) (Rear Wheel Axle Castle Nut - M22 x 1.5)Torque: 22 N·m (16.5 lbf·ft) (Chain Adjuster 12mm Locknuts - 90° Crowfoot)Torque: 60 N·m (44.0 lbf·ft) (Rear Driven Sprocket 6x Flange Locknuts)Torque: 35 N·m (26.0 lbf·ft) (Rear Brake Rotor Torx/Hex Mounting Bolts)Torque: 25 N·m (18.5 lbf·ft) (Rear Caliper Torque Link Pin)
Consumable Specs:Stainless Steel Axle Cotter Pin (04111-4035A)Tire Mounting Bead Lubricant (Soap-Based)Tire Balancing Adhesive Weights
Genuine Part Numbers:65110-25810-RX065110-25L30-RX065200-25810-RX065311-25810-RX004111-4035A
NHTSA Recall 24V-535Campaign 3A03

V-Strom 800DE Rear Tire & Axle Adjustment Assembly

Countermeasure 150/70R17 tube-type rear tire, axle cotter pin locking, and 12mm crowfoot torque adapter geometry.

Federal Safety RemedyAxle 100 N·m / Crowfoot 22 N·m
SWINGARM DROPOUT / AXLE SLOTREAR AXLE CASTLE NUT100 N·m (74.0 lb-ft)New Stainless Cotter PinADJUSTER LOCKNUT (12mm)22 N·m (16.5 lb-ft)Crowfoot Perpendicular (90°)COUNTERMEASURE REAR TIRE150/70R17 M/C 69H TTPart: 65110-25L30-RX0

Click any element above for factory alignment marks, crowfoot wrench angle rules, and cotter pin installation.

Factory Tightening TorquesService Manual

Rear Wheel Axle Nut (M22 × 1.5)100 N·m (74.0 lb-ft)
Castle nut with new stainless cotter pin (04111-4035A)
Chain Adjuster Locknut (12mm) - Direct22 N·m (16.5 lb-ft)
Standard socket directly on adjuster locknut
Chain Adjuster Locknut - 90° Crowfoot22 N·m (16.5 lb-ft)
Crowfoot set strictly at 90° perpendicular to torque wrench centerline
Rear Driven Sprocket Locknuts (6x)60 N·m (44.0 lb-ft)
Diagonal cross-pattern tightening; self-locking flange nuts
Rear Brake Disc Mounting Bolts35 N·m (26.0 lb-ft)
Pre-coated threadlock; replace or apply medium threadlocker
Rear Caliper Carrier Guide Pin25 N·m (18.5 lb-ft)
Inspect slide pins and rubber boots for integrity

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