Factory Workshop SpecificationsPlatform Gen: 2000–2024

2024 Suzuki DR-Z400S / SM Specifications & Consumables

Official workshop technical reference: fluid capacities, spark plug codes, drive chain specs, and tire inflation pressures.

Gen 2000–2024

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 2000 through 2024.

Select Model Year:(Active: 2024)

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024

Engine

398cc

Drive

520

Cooling

Liquid-Cooled

Engineering Subsystem Workbenches & Calculators

Dedicated deep-dive diagnostic tools, torque matrices, wiring pinouts, and calculators tailored for 2024 Suzuki DR-Z400S / SM.

10 Dedicated Engineering Spoke Pages

Subsystem Guide/torques

Fastener Torques

Engine drain plug, axle spindles, caliper mounts, triple clamp pinch bolts & thread lubrication derating guide.

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Subsystem Guide/fluids

Fluids & Capacities

Oil: 1.80 L (1.90 US qt) • Coolant: 1.25 L (1.32 US qt) • Brake: DOT 4

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Subsystem Guide/fuses-relays

Fuses & Relays

Main: 30A Blade / Starter Magnetic Relay • Location: N/A

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Subsystem Guide/compression

Compression & Leakdown

Ratio: 10.0:1 • Std: 150-190 PSI • Limit: 125 PSI

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Subsystem Guide/valves

Valve Clearances

Intake: N/A mm • Exhaust: N/A mm

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Subsystem Guide/fuel-delivery

Fuel Delivery & TB Sync

Idle: N/A • Rail Pressure: N/A • Vacuum: N/A

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Subsystem Guide/electrical

Charging & Battery

Battery: YT7B-BS • CCA: 110 • Regulated: 14.0 - 14.8 V DC

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Subsystem Guide/tires

Tires & Gearing

Front: 80/100-21 • Rear: 120/90-18

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Subsystem Guide/suspension

Suspension & Sag

Front Travel: 288 mm • Rear Travel: 295 mm

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Subsystem Guide/maintenance

Maintenance Schedule

Oil: Every 1,000 miles (1,500 km) off-road / 3,000 miles street mi • Valves: N/A • Plugs: Every 6,000 miles (10,000 km) mi

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Fluids & Service Capacities

Shop Fluids →

Engine Oil (Drain & Filter Change)1.80 L (1.90 US qt)

Engine Oil (Drain Only)1.70 L (1.80 US qt)

Recommended Oil Viscosity10W-40 API SF/SG, JASO MA

Coolant System Capacity1.25 L (1.32 US qt)

Brake Fluid StandardDOT 4

Drivetrain, Chain & Gearing

Gearing Calculator →Shop Chains & Sprockets →

Drive Chain Pitch520

Chain Link Count112 Links

Front Sprocket Teeth15T

Rear Sprocket Teeth44T

Final Drive Configuration520 Pitch Chain

Ignition & Electrical Specifications

Shop Plugs & Batteries →

OEM Spark Plug Part NumberNGK CR8E

Electrode Spark Plug Gap0.7 - 0.8 mm (0.028 - 0.031 in)

OEM Battery Reference CodeYT7B-BS

Battery Output & Rating12V 6.5Ah 110 CCA

Spark Plug Inspection Interval6,000 miles (10,000 km) miles

Wheels, Tires & Inflation Pressures

Shop Tires →

Front Tire Dimensions80/100-21

Cold Front Inflation Pressure22 PSI (Cold)

Rear Tire Dimensions120/90-18

Cold Rear Inflation Pressure25 PSI (Cold)

OEM Wheel Rim Widths (F / R)3.50" / 4.50"

Official NHTSA Safety Recalls & Technical Bulletins

0 Open Campaigns (Clean)

U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).

Verify VIN on NHTSA.gov

No Active Federal Safety Recalls Reported

The U.S. DOT National Highway Traffic Safety Administration (NHTSA) records zero open safety recall campaigns for the 2024 Suzuki DR-Z400S / SM platform. Always check your individual 17-digit VIN at an authorized dealership or via NHTSA.gov for individual recall completions.

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