Dedicated Subsystem WorkbenchPlatform Gen: 1998–2026

2004 Suzuki Burgman 400 (AN400) Valve Clearance Specs & Shim Calculator

Cold valve clearance specs for 2004 Suzuki Burgman 400 (AN400): intake mm, exhaust mm, inspection intervals and replacement shim calculator.

Technical PassportOEM VERIFIED

Engine

400cc

Cooling

Liquid-Cooled with Thermostatically Controlled Curved Radiator & Electric Fan

Final Drive

Belt Drive

Engine Oil

1.30 L (1.37 US qt) [1.20 L without filter; 1.50 L overhaul]

Spark Plug

NGK CR7EIA-9

Front Tire

120/70-15 M/C 56S (2018–2026) / 120/80-14 M/C 58S (pre-2018)

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Gen 1998–2026

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 1998 through 2026.

Select Model Year:(Active: 2004)
29 Production Years (1998–2026)

1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026

Suggested Items4 Verified Workshop Consumables Available for this Job

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Official NHTSA Safety Recalls & Technical Bulletins

0 Open Campaigns (Clean)

U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).

Verify VIN on NHTSA.gov

No Active Federal Safety Recalls Reported

The U.S. DOT National Highway Traffic Safety Administration (NHTSA) records zero open safety recall campaigns for the 2004 Suzuki Burgman 400 (AN400) platform. Always check your individual 17-digit VIN at an authorized dealership or via NHTSA.gov for individual recall completions.

OEM Workshop Archives

Official Factory Service Bulletins & Field Updates

1 Documented Bulletin

Bulletin #FSB-SUZ-BRG-01Technical Service Bulletin FSB-SUZ-BRG-01: Rear Progressive Link Suspension Pivot Lubrication & Mechanical Parking Brake Caliper Lock Adjustment

Source: Suzuki_Burgman400_AN400_Linkage_ParkingBrake.pdf

Mandated Torques:Torque: 78 N·m (57.5 lb-ft) (Rear Suspension Linkage Pivot Bolts - 3x M12 Flange Nuts)Torque: 60 N·m (44 lb-ft) (Rear Shock Absorber Upper Eye Bolt)Torque: 105 N·m (77 lb-ft) (Primary Fixed Drive Sheave Nut)Torque: 21 N·m (15.5 lb-ft) (Engine Oil Drain Plug - 14mm Hex)

Consumable Specs:Suzuki Super Grease 'A' (Water-Resistant Lithium Complex)Suzuki ECSTAR R9000 10W-40 OilBrake Caliper Slide Pin Silicone Grease

Genuine Part Numbers:62600-0581027601-05H1021650-05H0013780-05H00

Suzuki Luxury Touring Maxi-ScooterBurgman 400 (AN400)

Suzuki Burgman 400 Rear Progressive Linkage, Parking Brake & Dual Disc Architecture

Linkage pivot bolts 78 N·m, 7-position preload cam, parking brake lock (3–5 clicks), dual 260mm front calipers (26 N·m), and primary sheave 105 N·m.

Click on Progressive Linkage Pivot Bolts, Preload Adjuster, Parking Brake Caliper Arm, or Dual Front Discs to view maintenance specifications.

Explore Other Subsystems for this 2004 Suzuki Burgman 400 (AN400)

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Subsystem Guide/torques

Fastener Torques

Engine drain plug, axle spindles, caliper mounts, triple clamp pinch bolts & thread lubrication derating guide.

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Subsystem Guide/fluids

Fluids & Capacities

Oil: 1.30 L (1.37 US qt) [1.20 L without filter; 1.50 L overhaul] • Coolant: 1.40 L (1.48 US qt) total [50/50 mix] • Brake: N/A

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Subsystem Guide/fuses-relays

Fuses & Relays

Main: N/A • Location: N/A

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Subsystem Guide/compression

Compression & Leakdown

Ratio: N/A

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Subsystem Guide/fuel-delivery

Fuel Delivery & TB Sync

Idle: N/A • Rail Pressure: N/A • Vacuum: N/A

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Subsystem Guide/electrical

Charging & Battery

Battery: YT12A-BS

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Subsystem Guide/tires

Tires & Gearing

Front: 120/70-15 M/C 56S (2018–2026) / 120/80-14 M/C 58S (pre-2018) • Rear: 150/70-13 M/C 64S

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Subsystem Guide/suspension

Suspension & Sag

Front Travel: N/A • Rear Travel: N/A

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Subsystem Guide/maintenance

Maintenance Schedule

Oil: N/A • Valves: N/A • Plugs: N/A

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