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Dedicated Subsystem WorkbenchPlatform Gen: 1998–2026

2002 Suzuki Burgman 400 (AN400) Fastener Torque Specs & Tightening Matrix

Factory torque specs for 2002 Suzuki Burgman 400 (AN400): oil drain plug, axle nuts, caliper mount bolts, spark plugs, triple clamp pinch bolts with thread lubrication derating guide.

Technical PassportOEM VERIFIED
Engine
400cc
Cooling
Liquid-Cooled with Thermostatically Controlled Curved Radiator & Electric Fan
Final Drive
Belt Drive
Engine Oil
1.30 L (1.37 US qt) [1.20 L without filter; 1.50 L overhaul]
Spark Plug
NGK CR7EIA-9
Front Tire
120/70-15 M/C 56S (2018–2026) / 120/80-14 M/C 58S (pre-2018)
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Gen 1998–2026

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 1998 through 2026.

Select Model Year:(Active: 2002)
29 Production Years (1998–2026)
Suggested Items6 Verified Workshop Consumables Available for this Job
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Suggested Items · You Might Be Interested In

Suggested Items & Workshop Consumables for this Fastener & Chassis Torque Job

Task-critical chemicals, precision tools, and replacement consumables dynamically matched to the 2002 Suzuki Burgman 400 (AN400) factory engineering specifications.

6 Verified Products Found
PERMATEX Gel Threadlocker - Blue
CRITICAL THREADLOCKER
PERMATEXIn Stock
PERMATEX Gel Threadlocker - Blue

Prevents critical engine, brake caliper, and sprocket fasteners from backing out under severe harmonic vibration.

$14.99USD
MOTOREX COPPER ANTI-SEIZE SPRAY
ANTI-SEIZE LUBRICANT
MOTOREXIn Stock
MOTOREX COPPER ANTI-SEIZE SPRAY

Prevents galling, galvanic corrosion, and thread seizure on spark plug threads, exhaust studs, and axle pinch bolts.

$18.50USD
JIMS USA Specialty Precision Sockets, Alignment Pins & Adapters
PRECISION DRIVE TOOL
JIMSIn Stock
JIMS USA Specialty Precision Sockets, Alignment Pins & Adapters

Precision chrome vanadium metric drive tool to torque fasteners to factory spec without rounding fastener heads.

$27.90USD
EBC Standard Brake Pads
CALIPER REBUILD ESSENTIAL
EBC BRAKESIn Stock
EBC Standard Brake Pads

Direct replacement high-friction pads required when servicing and re-torquing front or rear brake caliper assemblies.

$24.72USD
DRAG SPECIALTIES BRAKE PARTS CLEANER DRAG
ROTOR & THREAD CLEANER
DRAG SPECIALTIESIn Stock
DRAG SPECIALTIES BRAKE PARTS CLEANER DRAG

Zero-residue fast-evaporating solvent to strip old thread compound, grease, and brake dust from fastener threads.

$8.95USD
MOTUL CHAIN LUBE ROAD 400ML
FINAL DRIVE LUBRICANT
MOTULIn Stock
MOTUL CHAIN LUBE ROAD 400ML

High-tack synthetic lubricant required when torquing rear axle nuts and setting final drive chain tension.

$15.00USD

Critical Fastener Torque Tolerances

FSM Certified Specs
Factory workshop tightening torque ratings for axles, calipers, engine plugs, and triple clamps.
Lube:
Fastener / ComponentTorque (N·m)Service Note & Thread GuidanceSystem
No fasteners matching '' found in this category.
Technical Standard:Always calibrate torque wrenches prior to critical chassis fastening. Values reflect clean, dry threads unless threadlocker or anti-seize is specifically noted.

Official NHTSA Safety Recalls & Technical Bulletins

0 Open Campaigns (Clean)
U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).
Verify VIN on NHTSA.gov
No Active Federal Safety Recalls Reported
The U.S. DOT National Highway Traffic Safety Administration (NHTSA) records zero open safety recall campaigns for the 2002 Suzuki Burgman 400 (AN400) platform. Always check your individual 17-digit VIN at an authorized dealership or via NHTSA.gov for individual recall completions.
OEM Workshop Archives

Official Factory Service Bulletins & Field Updates

1 Documented Bulletin
Bulletin #FSB-SUZ-BRG-01Technical Service Bulletin FSB-SUZ-BRG-01: Rear Progressive Link Suspension Pivot Lubrication & Mechanical Parking Brake Caliper Lock Adjustment
Source: Suzuki_Burgman400_AN400_Linkage_ParkingBrake.pdf
Mandated Torques:Torque: 78 N·m (57.5 lb-ft) (Rear Suspension Linkage Pivot Bolts - 3x M12 Flange Nuts)Torque: 60 N·m (44 lb-ft) (Rear Shock Absorber Upper Eye Bolt)Torque: 105 N·m (77 lb-ft) (Primary Fixed Drive Sheave Nut)Torque: 21 N·m (15.5 lb-ft) (Engine Oil Drain Plug - 14mm Hex)
Consumable Specs:Suzuki Super Grease 'A' (Water-Resistant Lithium Complex)Suzuki ECSTAR R9000 10W-40 OilBrake Caliper Slide Pin Silicone Grease
Genuine Part Numbers:62600-0581027601-05H1021650-05H0013780-05H00
Suzuki Luxury Touring Maxi-ScooterBurgman 400 (AN400)

Suzuki Burgman 400 Rear Progressive Linkage, Parking Brake & Dual Disc Architecture

Linkage pivot bolts 78 N·m, 7-position preload cam, parking brake lock (3–5 clicks), dual 260mm front calipers (26 N·m), and primary sheave 105 N·m.

AN400 UNDER-CHASSIS HORIZONTAL PROGRESSIVE LINK SUSPENSION7-STEP PRELOAD CAMStandard Position: 3PIVOT 1: 78 N·mPIVOT 2: 78 N·mSHOCK EYE: 78 N·mPARKING BRAKE3 to 5 Clicks LockDUAL 260mm DISCSCaliper: 26 N·m
Click on Progressive Linkage Pivot Bolts, Preload Adjuster, Parking Brake Caliper Arm, or Dual Front Discs to view maintenance specifications.

Explore Other Subsystems for this 2002 Suzuki Burgman 400 (AN400)

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Subsystem Guide/fluids

Fluids & Capacities

Oil: 1.30 L (1.37 US qt) [1.20 L without filter; 1.50 L overhaul] • Coolant: 1.40 L (1.48 US qt) total [50/50 mix] • Brake: N/A

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Subsystem Guide/fuses-relays

Fuses & Relays

Main: N/A • Location: N/A

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Subsystem Guide/compression

Compression & Leakdown

Ratio: N/A

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Subsystem Guide/valves

Valve Clearances

Intake: N/A mm • Exhaust: N/A mm

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Subsystem Guide/fuel-delivery

Fuel Delivery & TB Sync

Idle: N/A • Rail Pressure: N/A • Vacuum: N/A

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Subsystem Guide/electrical

Charging & Battery

Battery: YT12A-BS

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Subsystem Guide/tires

Tires & Gearing

Front: 120/70-15 M/C 56S (2018–2026) / 120/80-14 M/C 58S (pre-2018) • Rear: 150/70-13 M/C 64S

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Subsystem Guide/suspension

Suspension & Sag

Front Travel: N/A • Rear Travel: N/A

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Subsystem Guide/maintenance

Maintenance Schedule

Oil: N/A • Valves: N/A • Plugs: N/A

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