Dedicated Subsystem WorkbenchPlatform Gen: 2019–2024

2022 KTM 790 Adventure / R / Rally Tire Sizes, Cold Pressures & Gearing Ratios

OEM tire sizes, front cold PSI (), rear cold PSI (), sprocket teeth count, final drive ratio, and chain pitch for 2022 KTM 790 Adventure / R / Rally.

Technical PassportOEM VERIFIED

Engine

799cc

Cooling

Not Available

Final Drive

520 Chain

Engine Oil

2.80 L (3.00 US qt)

Spark Plug

NGK LMAR9AI-8 (Laser Iridium, 2 plugs)

Front Tire

90/90-21 M/C 54H TL

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Gen 2019–2024

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 2019 through 2024.

Select Model Year:(Active: 2022)
6 Production Years (2019–2024)

2019 2020 2021 2022 2023 2024

Suggested Items3 Verified Workshop Consumables Available for this Job

View Suggested Items ↓

Tire Engineering & Multi-Scenario Pressure Matrix

ETRTO Validated

Inflation targets calibrated across operating modes, verified rim width ranges, and certified alternate sizes.

Shop Direct-Fit Tires

Multi-Scenario Inflation Pressures

Solo Street / CommutingCold Baseline

Front: Not Available

Rear: Not Available

Two-Up Passenger & LuggageMax Load

Front: Not Available

Rear: Not Available

Off-Highway / Terrain Pressure

Maintain OEM cold baseline for street transfers; adjust -2 to -4 PSI for loose terrain.

Rim Geometry & ETRTO Envelopes

Front Wheel

OEM Rim Width:Not Available

Permissible Envelope:Not Available

Rear Wheel

OEM Rim Width:Not Available

Permissible Envelope:Not Available

Operating outside ETRTO envelope width alters crown radius, accelerates shoulder wear, and impacts lean stability.

Factory Dimensions & Verified Alternates

Factory Standard Sizes

Front:90/90-21 M/C 54H TL

Rear:150/70R18 M/C 70H TL

Shop In-Stock Matched 2-Tire Sets→

Verified Alternate Fitments

Factory standard sizing recommended.

Alternate profiles verified for swingarm, chain guard, and fender clearances.

Final Drive Gearing & Speed/RPM Calculator

Chain

Factory reduction ratios, interactive sprocket gearing simulator, 6th gear cruising RPM matrix, and swingarm chain adjustment tolerances.

Launch Full Gearing Simulator Shop Hypoid Gear Oils

Drive Ratio & Torque Impact

Calculated Final RatioStock: 2.813

2.813 : 1

Drivetrain Torque Delta

OEM Factory Baseline Dynamics

Balanced all-around factory engineering calibrated for EPA emissions and street usability.

Countershaft Speedo Variance:0.0%

Speedometer reads true to factory calibration standards.

Cruising Engine RPM in 6th Gear

60 MPH

Stock: 3,350 RPM

3,350 RPM

70 MPH

Stock: 3,909 RPM

3,909 RPM

80 MPH

Stock: 4,467 RPM

4,467 RPM

Calculated using factory 6th gear ratio (0.923), primary reduction (1.681), and 150/70R18 M/C 70H TL rolling circumference.

Cardan Bevel Gear Maintenance

Recommended Belt:

Shop Bevel Gear Oil Find Direct-Fit Gearing Sets

Factory Chassis Geometry

Chassis Alignment, Drive Tension & Rear Axle Calibration

Precision workshop alignment tools, dynamic drive tension tolerances, and axle spindle calibration for the 2022 KTM 790 Adventure / R / Rally.

Official NHTSA Safety Recalls & Technical Bulletins

0 Open Campaigns (Clean)

U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).

Verify VIN on NHTSA.gov

No Active Federal Safety Recalls Reported

The U.S. DOT National Highway Traffic Safety Administration (NHTSA) records zero open safety recall campaigns for the 2022 KTM 790 Adventure / R / Rally platform. Always check your individual 17-digit VIN at an authorized dealership or via NHTSA.gov for individual recall completions.

OEM Workshop Archives

Official Factory Service Bulletins & Field Updates

2 Documented Bulletins

Bulletin #KTM-20V198Safety Recall KTB2011: Rear Brake Line Thermal Radiation Rerouting & Heat Shielding

Source: KTM_Recall20V198_RCRIT-20V198-6480.pdf

Mandated Torques:Rear Brake Line Banjo Bolts (2x M10): 25 N·m (18.5 lb-ft)Rear Brake Pedal Screw ISR (M6×20 T30 Torx): 5 N·m (44 in-lb)Rear Brake Caliper Bleeder Screw: 10 N·m (7.4 lb-ft)Foot Brake Cylinder Pushrod Locknut: 6 N·m (53 in-lb)

Consumable Specs:Motorex Brake Fluid DOT 5.1

Genuine Part Numbers:Brake Line Rear Elongated & Shielded (63542004100)Copper Seal Ring DIN 7603-10×14×1 (4x) (0603100141)Round Head Screw ISR M6×20-A2-7 (0738060205S)Motorex Brake Fluid DOT 5.1 (GA06)

NHTSA Recall 20V-198Bulletin KTB2011 / Campaign 13_1667518_00

KTM 790 & 890 Adventure Rear Brake Line Thermal Radiation Countermeasure

Elongated stainless-braided rear brake hose routing, catalytic pre-muffler heat shield gap, and hydraulic banjo torque specifications.

Safety Recall RemedyBanjo 25 N·m / Pedal T30 5 N·m / Bleeder 10 N·m

Genuine Part Numbers:6354200410006031001410738060205SGA06

Click any component or torque callout above to inspect thermal defect details, rerouting diagrams, and workshop torque specifications.

Bulletin #KTM-21V304Safety Recall KTB2106: Front Brake Master Cylinder Piston Return Spring Upgrade

Source: KTM_Recall21V304_RCMN-21V304-9024.pdf

Mandated Torques:Front Brake Lever Pivot Bolt (M6): 5 N·m (44 in-lb)Front Brake Lever Locknut (M6): 10 N·m (88 in-lb)Brake Fluid Reservoir Cover Screws (2x M4): 3 N·m (27 in-lb)Handlebar Clamp Collar Screws (2x M6): 5 N·m (Upper Zero-Gap)Handguard Mounting Bolts (M8): 25 N·m (18.5 lb-ft)

Consumable Specs:Motorex Brake Fluid DOT 5.1 / DOT 4

Genuine Part Numbers:Front Master Cylinder Return Spring Repair Set (63513008000)Piston & Primary Seal Assembly (63513009000)Collar Screw M6×20 ISA (0025060206)

NHTSA Recall 21V-304Bulletin KTB2106 / Campaign KTM2106