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Dedicated Subsystem WorkbenchPlatform Gen: 2017–2024

2023 KTM 390 Duke Fuse Box Diagram, Amperages & Relay Diagnostics

Complete fuse box location, blade fuse slot mappings, ISO color codes, blown fuse symptoms and dark current parasitic drain testing for 2023 KTM 390 Duke.

Technical PassportOEM VERIFIED
Engine
373cc
Cooling
Liquid-Cooled
Final Drive
520 Chain
Engine Oil
1.60 L (1.69 US qt)
Spark Plug
Bosch VR5NEU / NGK LKAR8A-9
Front Tire
110/70R17
Gen 2017–2024

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 2017 through 2024.

SPECS-TO-CART BUNDLESFactory Direct-Fit Maintenance Bundles Available
1-Click verified Motul engine oil service kits, race filters, spark plugs, and brake fluid pre-measured for this 2023 KTM 390 Duke.
Configure Service Bundles→
Select Model Year:(Active: 2023)
8 Production Years (2017–2024)
Suggested Items3 Verified Workshop Consumables Available for this Job
View Suggested Items ↓
CIRCUIT HEALTH DECKMain: 30A Blade / Starter RelaySpec: < 2 mA Quiescent

FUSE BOX, RELAY ASSIGNMENTS & PARASITIC DRAIN ISOLATOR

Fuse & Relay Location: Fuse box 1 & 2 located under rider seat; Main 30A fuse mounted directly onto starter relay switch behind left side panel.
Select Fuse to Inspect Circuits & Failure SymptomsFormat: Mini Blade (ATM)
10A
SLOT: IGNITION

Keihin / Bosch Engine Management

Rating: 10 Amps
Downstream Protected Components:
ECU LogicIgnition Stick CoilsCrank Pulse Sensor
Mechanic Diagnostic: Symptoms If Blown
Engine cranks but no spark; engine will not run.
Shop Replacement Fuses

Official NHTSA Safety Recalls & Technical Bulletins

2 Active Campaigns
U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).
Verify VIN on NHTSA.gov
The U.S. National Highway Traffic Safety Administration reports 2 safety recall campaigns associated with this platform. Independent repair shops and riders should confirm that authorized dealership warranty remedies have been applied.
NHTSA #25V740000FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP
Received: 30/10/2025▼
Defect Description

KTM North America, Inc. is recalling certain 2024 390 Duke, 250 Duke, 990 Duke, Husqvarna Vitpilen 401, and Husqvarna Svartpilen 401 motorcycles. The seal on the fuel filler cap may develop cracks and leak fuel.

Safety Hazard / Consequence

A fuel leak increases the risk of fire or injury.

Factory Remedy & Repair Action

Dealers will inspect and replace the fuel cap gasket, free of charge. Owner notification letters were mailed December 15, 2025. Owners may contact KTM customer service at 1-888-985-6090. Vehicle Identification Numbers (VINs) involved in this recall will become searchable on NHTSA.gov March 31, 2026.

NHTSA #25V825000ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM):SOFTWARE
Received: 01/12/2025▼
OEM Workshop Archives

Official Factory Service Bulletins & Field Updates

1 Documented Bulletin
Bulletin #KTM-25V598Safety Recall KTB2606 / HTB2603: Sealed E-Throttle Twist Grip Assembly & Adaptation Reset
Source: KTM_Recall25V598_RCRIT-25V598-9541.pdf
Mandated Torques:E-Throttle Housing Clamp Screws (2x M4): 3.5 N·m (31 in-lb)Handlebar End Weight Screw (M6): 20 N·m (15 lb-ft)Handlebar Switchgear Screws (M4): 2.0 N·m (18 in-lb)Front Brake Master Cylinder Clamp (M6): 5 N·m (44 in-lb)
Consumable Specs:N/A
Genuine Part Numbers:Exchange Throttle Cmpl. (390 Adv / Duke / 401) (95802010044)Exchange Switch Control RH (RC 390) (94811074000)EJOT PT Screw K40×12 (0081040121)Handlebar Grip Right (90102021000)
NHTSA Recall 25V-598 & 26V-196Bulletins KTB2606 & HTB2603

KTM 390 & Husqvarna 401 Weather-Sealed E-Throttle Twist Grip Assembly

Ride-by-wire electronic twist grip IP67 sealing countermeasure, locator pin engagement, and XC-2 adaptation reset.

Safety Recall RemedyHousing 3.5 N·m / Bar End 20 N·m
Genuine Part Numbers:9580201004494811074000008104012190102021000
22.2mm HANDLEBAR TUBELOCATOR HOLEIP67 SENSORHall Dual-ChannelTWIST GRIP TUBEBAR END1.5–2.0 mm GAP6-PIN PLUGHOUSING CLAMP SCREWS (2x)3.5 N·m (31 in-lb)Torx T20 into Locator PinBAR END WEIGHT SCREW20 N·m (15 lb-ft)Maintain 1.5–2.0mm GapCOUNTERMEASURE E-THROTTLEWaterproof IP67 Internal SealingPart: 95802010044

Click any component or torque callout above to inspect e-throttle waterproofing details, bar end clearance, and XC-2 adaptation reset.

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