Factory Workshop SpecificationsPlatform Gen: 2021–2024

2024 Kawasaki KLX300 Dual Sport Specifications & Consumables

Official workshop technical reference: fluid capacities, spark plug codes, drive chain specs, and tire inflation pressures.

Gen 2021–2024

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 2021 through 2024.

Select Model Year:(Active: 2024)

2021 2022 2023 2024

Engine

292cc

Drive

520

Cooling

Liquid-Cooled

Engineering Subsystem Workbenches & Calculators

Dedicated deep-dive diagnostic tools, torque matrices, wiring pinouts, and calculators tailored for 2024 Kawasaki KLX300 Dual Sport.

10 Dedicated Engineering Spoke Pages

Subsystem Guide/torques

Fastener Torques

Engine drain plug, axle spindles, caliper mounts, triple clamp pinch bolts & thread lubrication derating guide.

Open Dedicated Workbench →

Subsystem Guide/fluids

Fluids & Capacities

Oil: 1.50 L (1.59 US qt) • Coolant: 1.10 L (1.16 US qt) • Brake: DOT 4

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Subsystem Guide/fuses-relays

Fuses & Relays

Main: 30A Blade / Starter Solenoid • Location: N/A

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Subsystem Guide/compression

Compression & Leakdown

Ratio: 10.0:1 • Std: 150-190 PSI • Limit: 125 PSI

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Subsystem Guide/valves

Valve Clearances

Intake: N/A mm • Exhaust: N/A mm

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Subsystem Guide/fuel-delivery

Fuel Delivery & TB Sync

Idle: N/A • Rail Pressure: N/A • Vacuum: N/A

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Subsystem Guide/electrical

Charging & Battery

Battery: YTX7L-BS • CCA: 100 • Regulated: 14.2 - 14.8 V DC

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Subsystem Guide/tires

Tires & Gearing

Front: 3.00-21 • Rear: 4.60-18

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Subsystem Guide/suspension

Suspension & Sag

Front Travel: 254 mm • Rear Travel: 230 mm

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Subsystem Guide/maintenance

Maintenance Schedule

Oil: Every 3,000 miles (4,800 km) mi • Valves: N/A • Plugs: Every 6,000 miles (9,600 km) mi

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Fluids & Service Capacities

Shop Fluids →

Engine Oil (Drain & Filter Change)1.50 L (1.59 US qt)

Engine Oil (Drain Only)1.40 L (1.48 US qt)

Recommended Oil Viscosity10W-40 API SG/SH/SJ/SL/SM with JASO MA/MA2

Coolant System Capacity1.10 L (1.16 US qt)

Brake Fluid StandardDOT 4

Drivetrain, Chain & Gearing

Gearing Calculator →Shop Chains & Sprockets →

Drive Chain Pitch520

Chain Link Count106 Links

Front Sprocket Teeth14T

Rear Sprocket Teeth40T

Final Drive Configuration520 Pitch Chain

Ignition & Electrical Specifications

Shop Plugs & Batteries →

OEM Spark Plug Part NumberNGK CR8E

Electrode Spark Plug Gap0.7 - 0.8 mm (0.028 - 0.031 in)

OEM Battery Reference CodeYTX7L-BS

Battery Output & Rating12V 6Ah 100 CCA

Spark Plug Inspection Interval6,000 miles (9,600 km) miles

Wheels, Tires & Inflation Pressures

Shop Tires →

Front Tire Dimensions3.00-21

Cold Front Inflation Pressure22 PSI (Cold)

Rear Tire Dimensions4.60-18

Cold Rear Inflation Pressure22 PSI (Cold)

OEM Wheel Rim Widths (F / R)3.50" / 4.50"

Official NHTSA Safety Recalls & Technical Bulletins

0 Open Campaigns (Clean)

U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).

Verify VIN on NHTSA.gov

No Active Federal Safety Recalls Reported

The U.S. DOT National Highway Traffic Safety Administration (NHTSA) records zero open safety recall campaigns for the 2024 Kawasaki KLX300 Dual Sport platform. Always check your individual 17-digit VIN at an authorized dealership or via NHTSA.gov for individual recall completions.

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