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Factory Workshop SpecificationsPlatform Gen: 2007–2016

2016 Harley Davidson Twin Cam 96 / 103 (Dyna / Softail / Touring) Specifications & Consumables

Official workshop technical reference: fluid capacities, spark plug codes, drive chain specs, and tire inflation pressures.

Gen 2007–2016

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 2007 through 2016.

Select Model Year:(Active: 2016)
Engine
1690cc
Drive
Not Available
Cooling
Air/Oil-Cooled

Engineering Subsystem Workbenches & Calculators

Dedicated deep-dive diagnostic tools, torque matrices, wiring pinouts, and calculators tailored for 2016 Harley Davidson Twin Cam 96 / 103 (Dyna / Softail / Touring).

10 Dedicated Engineering Spoke Pages
Subsystem Guide/torques

Fastener Torques

Engine drain plug, axle spindles, caliper mounts, triple clamp pinch bolts & thread lubrication derating guide.

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Subsystem Guide/fluids

Fluids & Capacities

Oil: 3.80 L (4.00 US qt) • Coolant: N/A • Brake: DOT 4 Glycol-Based High-Temp (Dry BP ≥ 260°C / Wet BP ≥ 165°C)

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Subsystem Guide/fuses-relays

Fuses & Relays

Main: 50A Maxi-Fuse • Location: N/A

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Subsystem Guide/compression

Compression & Leakdown

Ratio: 9.6:1 • Std: 165-185 PSI • Limit: 140 PSI

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Subsystem Guide/valves

Valve Clearances

Intake: N/A mm • Exhaust: N/A mm

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Subsystem Guide/fuel-delivery

Fuel Delivery & TB Sync

Idle: N/A • Rail Pressure: N/A • Vacuum: N/A

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Subsystem Guide/electrical

Charging & Battery

Battery: YTX20HL-BS (Dyna/Softail) / YIX30L-BS (Touring) • CCA: 385 • Regulated: 14.2 - 14.8 V DC at 3,000 RPM

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Subsystem Guide/tires

Tires & Gearing

Front: 130/80B17 (Touring) / 100/90-19 (Dyna) / 130/90B16 (Softail) • Rear: 180/65B16 (Touring) / 160/70B17 (Dyna) / 200/55R17 (Fat Boy)

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Subsystem Guide/suspension

Suspension & Sag

Front Travel: 117 mm • Rear Travel: 76 mm

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Subsystem Guide/maintenance

Maintenance Schedule

Oil: Every 5,000 mi (8,000 km) mi • Valves: N/A • Plugs: Every 10,000 mi (16,000 km) mi

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Fluids & Service Capacities
Shop Fluids →
Engine Oil (Drain & Filter Change)3.80 L (4.00 US qt)
Engine Oil (Drain Only)3.30 L (3.50 US qt)
Recommended Oil Viscosity20W-50 V-Twin Motorcycle Oil API CI-4/JASO MA2
Coolant System CapacityN/A
Brake Fluid StandardDOT 4 Glycol-Based High-Temp (Dry BP ≥ 260°C / Wet BP ≥ 165°C)
Drivetrain, Chain & Gearing
Drive Chain PitchBelt Drive
Chain Link Count140 Links
Front Sprocket Teeth32T
Rear Sprocket Teeth68T
Final Drive ConfigurationCarbon Belt Drive
Ignition & Electrical Specifications
Shop Plugs & Batteries →
OEM Spark Plug Part NumberHD 6R12 / Champion RA8HC / NGK DCPR7E
Electrode Spark Plug Gap0.97 - 1.09 mm (0.038 - 0.043 in)
OEM Battery Reference CodeYTX20HL-BS (Dyna/Softail) / YIX30L-BS (Touring)
Battery Output & Rating12V 18Ah/30Ah (310 - 400 CCA)
Spark Plug Inspection Interval10,000 mi (16,000 km) miles
Wheels, Tires & Inflation Pressures
Shop Tires →
Front Tire Dimensions130/80B17 (Touring) / 100/90-19 (Dyna) / 130/90B16 (Softail)
Cold Front Inflation Pressure36 PSI (Cold)
Rear Tire Dimensions180/65B16 (Touring) / 160/70B17 (Dyna) / 200/55R17 (Fat Boy)
Cold Rear Inflation Pressure40 PSI (Cold)
OEM Wheel Rim Widths (F / R)3.50" / 5.00"

Official NHTSA Safety Recalls & Technical Bulletins

0 Open Campaigns (Clean)
U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).
Verify VIN on NHTSA.gov
No Active Federal Safety Recalls Reported
The U.S. DOT National Highway Traffic Safety Administration (NHTSA) records zero open safety recall campaigns for the 2016 Harley Davidson Twin Cam 96 / 103 (Dyna / Softail / Touring) platform. Always check your individual 17-digit VIN at an authorized dealership or via NHTSA.gov for individual recall completions.
OEM Workshop Archives

Official Factory Service Bulletins & Field Updates

2 Documented Bulletins
Bulletin #M1524M1524: RECALL 0177 - 2019 - 2021 SPORTSTER - HEADLAMP BULB SHIELD
Source: Harley_M1524_Recall0177.pdf
Mandated Torques:Torque: 5.8–6 in-lbs (0.66–0.68 N·m) (Bulb Shield Screw)Torque: 35–44 in-lbs (4–5 N·m) (Bracket to Visor Screws)Torque: 10–16 ft-lbs (13.5–21.6 N·m) (Visor Bracket Screws)
Consumable Specs:Loctite 243 Medium Strength Blue Threadlocker (HD Part # 99642-97)
Genuine Part Numbers:68297-05A9150010799642-97
Fastener Stack ArchitectureExploded View: Headlamp Visor Fastener & Vibration Stack (Bulletin M1524)
3-Stage Torque Map
1. Triple Clamp Bolts (10–16 ft-lb)2. Cast Visor Eyebrow3. Visor Screws (35–44 in-lb)4. Matte Bulb Shield (91500107)5. Shield Screw: 5.8–6.0 in-lb (Loctite 243)6. H4 Quartz Bulb & SocketSelect any fastener or shield component to inspect exact torque specifications.
Component InspectorNHTSA Recall 0177 / M1524

Self-Tapping Shield Screw with Blue Loctite 243

Consumable: Loctite 243 (HD # 99642-97)
Factory Torque Specification
5.8–6.0 in-lbs (0.66–0.68 N·m) (CRITICAL LOW TORQUE)
Technical Assembly Note
MUST apply Loctite 243 Blue Threadlocker. Due to reuse of self-tapping screw into stamped bracket, STRICTLY do not exceed 6 in-lbs or threads will strip.
Vibration & Chemical Retention
Loctite 243 Medium Strength Blue Threadlocker (HD Part # 99642-97) mandatory on bulb shield screw to prevent thermal loosening.
Bulletin #Recall0171Part 573 Safety Recall Report 18V-076: ABS Hydraulic Control Unit Flush & Fluid Replacement
Source: Harley_Recall0171_ABS_4574.pdf
Mandated Torques:Torque: 17–22 ft-lbs (23.0–30.0 N·m) (ABS Manifold / Caliper Banjo Bolts)Torque: 35–61 in-lbs (4.0–6.9 N·m) (Brake Caliper Bleeder Screws)
Consumable Specs:Harley-Davidson Platinum Label DOT 4 Brake Fluid
Genuine Part Numbers:41731-01

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2016 Harley Davidson Twin Cam 96 / 103 (Dyna / Softail / Touring) Factory Workshop Specs & Maintenance Guide | WowShopper | WowShopper Motorsports