Dedicated Subsystem WorkbenchPlatform Gen: 2016–2026

2019 Aprilia RSV4 1100 Factory / RR / RF / 1000 Throttle Body Synchronization & Fuel Delivery

Multi-cylinder vacuum sync specs, idle speed, EFI high-pressure fuel rail PSI, and injector resistance multimeter bench for 2019 Aprilia RSV4 1100 Factory / RR / RF / 1000.

Gen 2016–2026

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 2016 through 2026.

Select Model Year:(Active: 2019)

2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026

Engine

1099cc

Drive

525

Cooling

Liquid-Cooled

Official NHTSA Safety Recalls & Technical Bulletins

2 Active Campaigns

U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).

Verify VIN on NHTSA.gov

The U.S. National Highway Traffic Safety Administration reports 2 safety recall campaigns associated with this platform. Independent repair shops and riders should confirm that authorized dealership warranty remedies have been applied.

NHTSA #20V245000SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:DISC:PADS

Received: 04/28/2020▼

Defect Description

Piaggio Safety Recall PA2ZZQ2001: Front brake pads with high nickel sintered material may delaminate from the steel backing plate under severe thermal load.

Safety Hazard / Consequence

Friction material delamination results in sudden reduced braking efficiency and increased stopping distances.

Factory Remedy & Repair Action

Dealers will replace front brake pads with upgraded sintered compound pads (2B006883 / 2B006884) free of charge. Caliper bolts 50 N·m dry.

Manufacturer Notes: Piaggio Campaign Number PA2ZZQ2001. NHTSA Recall 20V-245.

NHTSA #17V811000SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

Received: 12/15/2017▼

OEM Workshop Archives

Official Factory Service Bulletins & Field Updates

2 Documented Bulletins

Bulletin #PA2ZZQ2001Safety Recall 20V-245 / PA2ZZQ2001: RSV4 & Tuono V4 Brembo Stylema / M50 Front Brake Pad Compound Replacement

Source: RCLRPT-20V245-6783.PDF

Mandated Torques:Brembo Radial Front Caliper Mounting Bolts (4x M10×1.25): 50 N·m (37 lb-ft) (dry threads)Brembo Brake Pad Retaining Slide Pin (M10 Hex): 20 N·m (14.8 lb-ft)Front Wheel Axle Spindle Bolt (M25): 65 N·m (48 lb-ft)Front Axle Fork Bottom Pinch Bolts (4x M8): 12 N·m (106 in-lb)

Consumable Specs:Castrol React Performance DOT 4 Brake FluidBrembo Caliper High-Temp Synthetic Pin Lube

Genuine Part Numbers:2B006883 (Upgraded Sintered Front Brake Pad Set - Left)2B006884 (Upgraded Sintered Front Brake Pad Set - Right)2B003310 (Pad Retaining Bridge Clip)

Safety Recall 20V-245 / PA2ZZQ2001RSV4 & Tuono V4 Superbike Platform

Aprilia RSV4 & Tuono V4 Brembo Radial Caliper & Sintered Brake Pad Assembly

Service specification: Radial mounting bolts 50 N·m dry, slide pin 20 N·m, 330mm disc min thickness 4.5mm, and upgraded sintered pads.

Component Specification & Recall Protocol

Click any labeled component in the schematic above to inspect radial bolt torque, pad retaining pin, and 330mm rotor service limits.

Bulletin #PA2ZZQ1706Safety Recall 17V-811 / PA2ZZQ1706: RSV4 & Tuono V4 Brembo Radial Front Master Cylinder Aluminum Piston Upgrade

Source: RCLRPT-17V811-5849.PDF

Mandated Torques:Hand Brake Lever Pivot Bolt & Locknut: 5–7 N·m (44–62 in-lb)Master Cylinder Integrated Bleeder Screw: 5–7 N·m (44–62 in-lb)Master Cylinder Handlebar Clamp Screws (2x M6): 8–10 N·m (71–89 in-lb) (tighten top bolt first zero gap)Hydraulic Brake Line Banjo Bolt (M10×1.0): 22–25 N·m (16–18 lb-ft)

Consumable Specs:Castrol DOT 4 Synthetic Brake Fluid2x Pure Copper Banjo Crush WashersSilicone Master Cylinder Assembly Fluid

Genuine Part Numbers:1058444 (Brembo PR16 Hard-Anodized Aluminum Piston & Seal Kit)2B004944 (Aprilia Master Cylinder Overhaul Kit)890825 (Copper Crush Washers M10)

Safety Recall 17V-811 / FMVSS 122RSV4 1000 & Tuono V4 1100