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Dedicated Subsystem WorkbenchPlatform Gen: 2016–2026

2017 Aprilia RSV4 1100 Factory / RR / RF / 1000 Suspension Hydraulics, Fork Fluids & Sag Tuner

Front fork travel, rear shock travel, spring preload, damping click baselines, and dynamic rider sag calculator for 2017 Aprilia RSV4 1100 Factory / RR / RF / 1000.

Technical PassportOEM VERIFIED
Engine
1099cc
Cooling
Liquid-Cooled
Final Drive
525 Chain
Engine Oil
4.00 L (4.23 US qt)
Spark Plug
NGK CR9EKB
Front Tire
120/70 ZR17 (Pirelli Diablo Supercorsa SP V3 / V4)
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Gen 2016–2026

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 2016 through 2026.

Select Model Year:(Active: 2017)
11 Production Years (2016–2026)
Suggested Items4 Verified Workshop Consumables Available for this Job
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Official NHTSA Safety Recalls & Technical Bulletins

1 Active Campaign
U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).
Verify VIN on NHTSA.gov
The U.S. National Highway Traffic Safety Administration reports 1 safety recall campaign associated with this platform. Independent repair shops and riders should confirm that authorized dealership warranty remedies have been applied.
NHTSA #17V811000SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER
Received: 12/15/2017▼
Defect Description

Piaggio Safety Recall PA2ZZQ1706: Brembo PR16 radial front master cylinder polyphenylene sulfide (PPS) polymer piston may crack under track or severe braking.

Safety Hazard / Consequence

Piston cracking causes sudden loss of front hydraulic pressure and brake failure.

Factory Remedy & Repair Action

Dealers will install hard-anodized aluminum master cylinder piston overhaul kit (1058444 / 2B004944) free of charge. Lever pivot nut 5-7 N·m.

Manufacturer Notes: Piaggio Campaign Number PA2ZZQ1706. NHTSA Recall 17V-811.
OEM Workshop Archives

Official Factory Service Bulletins & Field Updates

2 Documented Bulletins
Bulletin #PA2ZZQ2001Safety Recall 20V-245 / PA2ZZQ2001: RSV4 & Tuono V4 Brembo Stylema / M50 Front Brake Pad Compound Replacement
Source: RCLRPT-20V245-6783.PDF
Mandated Torques:Brembo Radial Front Caliper Mounting Bolts (4x M10×1.25): 50 N·m (37 lb-ft) (dry threads)Brembo Brake Pad Retaining Slide Pin (M10 Hex): 20 N·m (14.8 lb-ft)Front Wheel Axle Spindle Bolt (M25): 65 N·m (48 lb-ft)Front Axle Fork Bottom Pinch Bolts (4x M8): 12 N·m (106 in-lb)
Consumable Specs:Castrol React Performance DOT 4 Brake FluidBrembo Caliper High-Temp Synthetic Pin Lube
Genuine Part Numbers:2B006883 (Upgraded Sintered Front Brake Pad Set - Left)2B006884 (Upgraded Sintered Front Brake Pad Set - Right)2B003310 (Pad Retaining Bridge Clip)
Safety Recall 20V-245 / PA2ZZQ2001RSV4 & Tuono V4 Superbike Platform

Aprilia RSV4 & Tuono V4 Brembo Radial Caliper & Sintered Brake Pad Assembly

Service specification: Radial mounting bolts 50 N·m dry, slide pin 20 N·m, 330mm disc min thickness 4.5mm, and upgraded sintered pads.

FORK RADIAL LUGM10: 50 N·m (DRY)M10: 50 N·m (DRY)UPGRADED PADS (20V-245)Anti-delamination sintered compound330mm ROTOR (MIN 4.5mm)PAD PIN (20 N·m)BANJO UNION (25 N·m)

Component Specification & Recall Protocol

Click any labeled component in the schematic above to inspect radial bolt torque, pad retaining pin, and 330mm rotor service limits.

Bulletin #PA2ZZQ1706Safety Recall 17V-811 / PA2ZZQ1706: RSV4 & Tuono V4 Brembo Radial Front Master Cylinder Aluminum Piston Upgrade
Source: RCLRPT-17V811-5849.PDF
Mandated Torques:Hand Brake Lever Pivot Bolt & Locknut: 5–7 N·m (44–62 in-lb)Master Cylinder Integrated Bleeder Screw: 5–7 N·m (44–62 in-lb)Master Cylinder Handlebar Clamp Screws (2x M6): 8–10 N·m (71–89 in-lb) (tighten top bolt first zero gap)Hydraulic Brake Line Banjo Bolt (M10×1.0): 22–25 N·m (16–18 lb-ft)
Consumable Specs:Castrol DOT 4 Synthetic Brake Fluid2x Pure Copper Banjo Crush WashersSilicone Master Cylinder Assembly Fluid
Genuine Part Numbers:1058444 (Brembo PR16 Hard-Anodized Aluminum Piston & Seal Kit)2B004944 (Aprilia Master Cylinder Overhaul Kit)890825 (Copper Crush Washers M10)
Safety Recall 17V-811 / FMVSS 122RSV4 1000 & Tuono V4 1100

Aprilia Brembo PR16 Radial Master Cylinder Aluminum Piston Upgrade

Countermeasure protocol: Hard-anodized aluminum piston replacement, zero-gap handlebar clamp sequence (10 N·m), and banjo union 25 N·m.

ALUMINUM PISTON (1058444)22mm BARUPPER: ZERO-GAP (10 N·m)LOWER: 10 N·mBANJO BOLT (25 N·m)PIVOT (5 N·m)

Component Specification & Recall Protocol

Click any labeled component in the schematic above to inspect aluminum piston retrofit, zero-gap handlebar clamp torque, and hydraulic fittings.

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