Dedicated Subsystem WorkbenchPlatform Gen: 2008–2020

2019 Yamaha YZF-R6 Valve Clearance Specs & Shim Calculator

Cold valve clearance specs for 2019 Yamaha YZF-R6: intake mm, exhaust mm, inspection intervals and replacement shim calculator.

Gen 2008–2020

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 2008 through 2020.

Select Model Year:(Active: 2019)

2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

Engine

599cc

Drive

525

Cooling

Liquid-Cooled

Factory Valve Clearance & Shim Calculator

OEM Workshop Tolerances

Cylinder head valve lash specifications, timing TDC mark alignments, and interactive replacement shim calculation engine.

Adjustment Mechanism: 7.48 mm

Active Valve Range (INTAKE)

0.10 - 0.20 mm

0.004 - 0.008 in

Nominal Mid-Spec Target

0.15 mm

Ideal cold lash assembly setting

Shim Diameter / Tappet

7.48 mm

Bucket-and-shim interface

Measurement Condition

Cold Engine (≤ 35°C / 95°F)

TDC compression stroke only

Interactive Shim Sizing Calculation Engine: New Shim = Current Shim + (Measured Clearance - Target Clearance)

1. Feeler Gauge Measured Clearance (mm)

Factory intake tolerance: 0.10 - 0.20 mm

2. Currently Installed Shim (mm)

Measured with micrometer or read laser-etched face

TDC Crankshaft Timing Index

Align crankshaft TDC mark with engine timing index pointer

Feeler Gauge Technique

Angled stainless steel feeler gauge (cold engine ≤ 35°C / 95°F)

Official NHTSA Safety Recalls & Technical Bulletins

1 Active Campaign

U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).

Verify VIN on NHTSA.gov

The U.S. National Highway Traffic Safety Administration reports 1 safety recall campaign associated with this platform. Independent repair shops and riders should confirm that authorized dealership warranty remedies have been applied.

NHTSA #10V365000EXTERIOR LIGHTING

Received: 05/08/2010▼

Defect Description

YAMAHA IS RECALLING CERTAIN MODEL YEAR 2006 THROUGH 2010 YZF-R6 MOTORCYCLES MANUFACTURED FROM AUGUST 2005 THROUGH MARCH 2010. THE MOTORCYCLE'S FRONT SIDE REFLECTOR WAS NOT PLACED AT THE PROPER HEIGHT WHICH FAILS TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

Safety Hazard / Consequence

VISIBILITY OF THE MOTORCYCLE WILL BE DECREASED, POSSIBLY INCREASING THE RISK OF A CRASH.

Factory Remedy & Repair Action

YAMAHA WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE MOTORCYCLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 12, 2010. OWNERS MAY CONTACT YAMAHA AT 1-800-962-7926.

Manufacturer Notes: OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .