Dedicated Subsystem WorkbenchPlatform Gen: 2007–2026

2016 Honda CBR600RR Valve Clearance Specs & Shim Calculator

Cold valve clearance specs for 2016 Honda CBR600RR: intake mm, exhaust mm, inspection intervals and replacement shim calculator.

Gen 2007–2026

Factory Platform Compatibility: All workshop fluid capacities, maintenance milestones, torque specifications, and consumables on this specification sheet are factory-identical across model years 2007 through 2026.

Select Model Year:(Active: 2016)

2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026

Engine

599cc

Drive

525

Cooling

Liquid-Cooled

Factory Valve Clearance & Shim Calculator

OEM Workshop Tolerances

Cylinder head valve lash specifications, timing TDC mark alignments, and interactive replacement shim calculation engine.

Adjustment Mechanism: 7.48 mm

Active Valve Range (INTAKE)

0.17 - 0.23 mm

0.007 - 0.009 in

Nominal Mid-Spec Target

0.20 mm

Ideal cold lash assembly setting

Shim Diameter / Tappet

7.48 mm

Bucket-and-shim interface

Measurement Condition

Cold Engine (≤ 35°C / 95°F)

TDC compression stroke only

Interactive Shim Sizing Calculation Engine: New Shim = Current Shim + (Measured Clearance - Target Clearance)

1. Feeler Gauge Measured Clearance (mm)

Factory intake tolerance: 0.17 - 0.23 mm

2. Currently Installed Shim (mm)

Measured with micrometer or read laser-etched face

TDC Crankshaft Timing Index

Align pulse rotor 'T' mark with index notch on right crankcase cover

Feeler Gauge Technique

Thin profile angled feeler gauge (cold engine ≤ 35°C / 95°F)

Official NHTSA Safety Recalls & Technical Bulletins

1 Active Campaign

U.S. Department of Transportation compliance database (Title 49 U.S.C. Chapter 301).

Verify VIN on NHTSA.gov

The U.S. National Highway Traffic Safety Administration reports 1 safety recall campaign associated with this platform. Independent repair shops and riders should confirm that authorized dealership warranty remedies have been applied.

NHTSA #24V864000FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

Received: 15/11/2024▼

Defect Description

Honda (American Honda Motor Co.) is recalling certain 2007, 2009-2017 CBR600RR, 2008-2017, 2021 CBR1000RR, and 2010, 2012-2013 VFR1200 motorcycles. The fuel pump impellers may have been improperly molded, which can cause them to deform and result in fuel pump failure.

Safety Hazard / Consequence

Fuel pump failure can cause an engine stall, increasing the risk of a crash.

Factory Remedy & Repair Action

Dealers will inspect and replace the fuel pump module as necessary, free of charge. Owner letters were mailed January 3, 2025. Owners may contact Honda customer service at 1-866-784-1870. Honda's numbers for this recall are KR2, KR3, KR4 and KR5. This recall is an expansion of NHTSA recall number 24V-113.

Manufacturer Notes: Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.